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Nitrogen Vortex Flow Meter

Nitrogen Vortex Build

Accuracy of ±0.5% VRd
Temperature service −50 to +120 °C
Turndown ratio of 1:70

  • Line sizes DN25 to DN400
  • Flange ratings PN16 to PN100 (ANSI 150 to 1500 LB)
  • Body materials 316L stainless
↓ Request datasheet (PDF)
LUGB Vortex Flow Meter; instrument body

The Nitrogen Vortex Flow Meter measures dry industrial nitrogen on inerting headers, blanket-gas feeds, and N₂-purge service. Built-in T+P compensation outputs mass flow in kg/h or Nm³/h.

316L stainless wetted parts cover standard nitrogen service. The Karman-vortex principle is sensor-bore. CNEX Ex d IIC T6 Gb available for hazardous-area orders where adjacent flammable atmospheres exist.

Benefits

  • Built-in T+P compensation: integrated Pt1000 + piezoresistive pressure feed the flow computer; Nm³/h direct on the 4-20 mA loop, no external multivariable.
  • VRd accuracy: LUGB-VRd ±0.5 % on reference volume; standard LUGB ±1.0 %.
  • 1:70 turndown for leak capture: a DN100 sized for 3,000 Nm³/h peak still resolves 43 Nm³/h idle leakage; below legacy rotameter range.
  • 2024 award: LUGB-VRd; China Instrument Society Top-10 New Product (patented isolation-generator).
  • Wetted-parts options: 316L standard for blanketing, purging, post-vaporiser cryo; Hastelloy C for sour-gas service.
  • Hazardous-area certification: CNEX Ex d IIC T6 Gb optional; IP65/66/67 + EMC 2014/30/EU standard.
  • Lead time: 5–7 business days from factory.

Configure your build.

Select your specs and the configurator returns a model code and ballpark price. Submit for engineering review and a verified sizing within 4 business hours.

Your Configuration

LUGB-N2-VRD-03-U-A-NE-3-T0-1-4-PT-IND-H4-S
Pipe sizeDN100
VariantLUGB-VRd (Award winner)
Flange ratingPN16
Ex protectionNon-Ex
Estimated unit price
Verified after engineer review
$1,760
Subtotal (× 1)$1,760
Add to Cart Request Engineering Quote
✓ Calibration cert traceable to primary std
✓ 316L wetted parts standard
✓ Reply within 4 business hours

Where nitrogen vortex measurement pays off

🛢️

Tank Blanketing

Inert-gas to reactor head-spaces and tank ullage on reactive monomers and flammable liquids.

⚗️

Petrochem Purging

Nitrogen purge on reactors/pipelines during startup, shutdown, catalyst change. Recorded Nm³ verifies dilution and supports PSSR.

💠

Electronics / Lab Gas Headers

Plant-N₂ to electronics dry-utility, lab inerting, instrument purge. Modbus to facility controller for sub-metered tracking.

🥫

Food / Pharma MAP

MAP packaging lines, freezing-tunnel blanketing, pharma dry-purge. Factory calibration cert against primary standard.

Specifications

Performance

Reference volume accuracy±1.0% (STD/VRc) · ±0.5% (VRd)
Temperature measurement±0.2 °C (Pt1000 RTD, integrated)
Pressure measurement±0.1% FS (piezoresistive, integrated)
Repeatability±0.2%
Turndown ratio1:15 (STD/VRc) · 1:70 (VRd, leak capture)
Reynolds number rangeRe > 20,000

Process & Environment

MediumNitrogen · argon · CO₂ · inert industrial gas
Pressure range1.6 – 6.4 MPa (matched to flange rating)
Temperature range-50 to +120 °C (post-vaporiser service)
Ambient temperature-40 to +70 °C
Enclosure ratingIP66 / IP67 standard

Electrical & Output

Power supply24 VDC (2-wire loop powered)
Analogue output4–20 mA (Nm³/h reference volume), isolated
Pulse outputPer-pulse uncompensated volume; for prover testing
Digital outputRS485 Modbus RTU · HART optional · GPRS IoT optional
Local displayLCD · Nm³/h, totalized Nm³, P, T, density, status

Materials & Construction

Wetted parts316L stainless standard · Hastelloy C optional
Bluff body316L stainless
Piezoelectric sensorQuartz crystal, hermetically sealed
HousingAluminium alloy · IP66 epoxy-coated
Net weight (DN100)10.8 kg

Flow range by pipe size.

Reference volume in Nm³/h at standard conditions (101.325 kPa, 0 °C; IUPAC STP). Tabulated at 0.7 MPa typical distribution pressure with pure N₂; engineering team validates sizing against your operating pressure range and peak / idle flow targets.

Pipe sizeMinimum (Nm³/h · VRd)Typical range (Nm³/h)Maximum (Nm³/h)
DN25 (1″)1260 – 220340
DN50 (2″)42220 – 8601,340
DN80 (3″)108560 – 2,2003,440
DN100 (4″)170880 – 3,4805,420
DN150 (6″)3802,000 – 7,82012,180
DN200 (8″)6803,540 – 13,90021,680
DN250 (10″)1,0605,540 – 21,74033,880
DN300 (12″)1,5307,980 – 31,30048,800

Installation

Five rules covering the bulk of nitrogen installs.

  1. Size for low-flow resolution, not peak demand VRd 1:70 turndown spec to peak flow and still resolve 1–2 % idle/leak rate.
  2. Stay 5 m downstream of the cryo vaporiser outlet Cryo N₂ vaporises under boil-off and warms slowly in the pipe.
  3. Respect 10D up / 5D down straight pipe Manifolds pack tees/valves/reducers close; 10D up / 5D down baseline.
  4. Confirm wetted-parts vs gas analysis 316L covers plant-utility N₂ including post-vaporiser cryo.
  5. Wire pulse output to prover / secondary standard Cost-recovery projects need a verification path for finance trust.

Frequently asked questions

How does a vortex meter work on a nitrogen line?
A vortex meter sheds alternating Karman-street vortices off a bluff body in the pipe; the shedding frequency is proportional to velocity, and on-board T+P compensation converts that to Nm³/h directly. The LUGB-VRd version at 1:70 turndown catches the low-flow leakage signature that legacy rotameters or orifice plates sit below-range on. Plants typically waste 15–30 % of total nitrogen on valve-stem weeps, seal-gland drains, and over-tuned blanket regulators; payback from identified leaks runs 6–12 months at most sites.
What wetted-parts options ship with the meter?
316L stainless ships standard and covers the full range of plant-utility nitrogen service; blanketing, purging, MAP, instrument backup, and post-vaporiser cryo-sourced supply. Hastelloy C is the option for sour-gas service or high-H₂S streams; specify at quote time with the gas analysis. The vortex-shedding measurement principle is purity-agnostic and the LUGB body alloys are not the limiting factor on either accuracy or contamination.
What hazardous-area certification ships with the nitrogen meter?
CNEX Ex d IIC T6 Gb (flameproof, Zone 1, gas group IIC, surface-temperature class T6) ships as standard for hazardous-area orders; confirm the zone on the quote. IP65 / IP66 / IP67 ingress protection is available. EMC compliance to the EU Electromagnetic Compatibility Directive 2014/30/EU (Annex II) ships as standard, covering EN IEC 61000-6-1, -6-2, -6-3, -6-4, EN IEC 61000-3-2, and EN 61000-3-3.
Can the meter detect oxygen contamination of the stream?
No; a vortex meter measures volumetric flow, not composition. For O₂ contamination monitoring (critical in blanket and purge service), use a dedicated O₂ trace analyser (zirconia-cell or electrochemical) at the tank ullage return. The vortex meter confirms the nitrogen supply rate fits the design purge budget; the O₂ analyser confirms the protected atmosphere stays below the specified ppm threshold. Combining the two in SCADA gives the full inerting-system health picture.
Does food MAP or pharma purge need custody-transfer calibration?
Custody-transfer regulation applies to the trade of gas between two parties; typically natural-gas billing; and is not the standard for nitrogen in food or pharma. The applicable site-level requirements are documented installation procedure and a traceable calibration certificate; the meter ships with a factory calibration certificate against a primary standard on every order. Site-specific qualification documentation is the responsibility of the integrator or facility owner.
How does the meter tie into the on-site nitrogen plant?
Two typical architectures. (1) Output-sum metering: one LUGB on each PSA output header feeds totalized Nm³ into the plant controller for output capacity, blended purity, and cost-per-Nm³ tracking. (2) Consumer-allocation metering: one LUGB per major consumer (blanket manifold, purge manifold, semi-fab tool group). The delta between PSA output and summed consumer meters is the leakage estimate; usually 8–20 %, and the number the VRd’s 1:70 turndown is engineered to reduce. Modbus RTU is a standard protocol that maps into any DCS with a Modbus driver; no custom driver work.
How do I size a nitrogen vortex meter from pipe data?
For a vortex meter the usable velocity range is roughly 3–70 m/s, and the Nm³/h range per pipe size on the datasheet is computed from that window against operating pressure and temperature: Q = v × A × (P₁/P_ref) × (T_ref/T₁). Send DN, operating P and T, and expected peak / idle flow; a flow engineer returns an Nm³/h range, recommended model code, and ballpark price. Below DN25 the application drops below this model; for cylinder-fed brazing or instrument-trace service a small mass flow controller is the right tool.
What lead time should I plan for?
5–7 business days from the factory for every configuration in this model; standard, VRc anti-vibration, or VRd award-winning version; at any DN, PN rating, output mix, or hazardous-area code. Engineering review on the configurator submission turns around within 4 business hours and locks the model code before production starts.

Need help sizing the nitrogen build?

Send DN, P/T range, design flow, purity grade. Sized Nm³/h, Ex protection, material, model code, price in 4 hours. 5–7 days lead.