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Natural Gas Vortex Flow Meter

Natural Gas Vortex Build

Accuracy of ±0.5% VRd
Temperature service −45 to +150 °C
Turndown ratio of 1:70

  • Line sizes DN25 to DN400
  • Flange ratings PN16 to PN100 (ANSI 150 to 1500 LB)
  • Body materials 316L stainless
↓ Request datasheet (PDF)
LUGB Vortex Flow Meter; instrument body

The Natural Gas Vortex Flow Meter measures natural gas on factory inlets, M&R stations, and CHP feed lines. Built-in T+P compensation outputs mass flow in kg/h or volumetric Nm³/h with on-board AGA-style compressibility correction.

316L stainless wetted parts handle dry pipeline gas. The Karman-vortex principle is sensor-bore, so wet-gas carry-over above a few percent should switch to a Coriolis or thermal-mass option.

Benefits

  • Built-in T+P compensation: integrated Pt1000 + piezoresistive pressure feed the flow computer; Nm³/h direct on the 4-20 mA loop, no external multivariable.
  • VRd accuracy: LUGB-VRd ±0.5 % on reference volume; standard LUGB ±1.5 %.
  • 1:70 turndown: one VRd meter spans process changeover, weekend turn-down, seasonal heating-ramp service.
  • 2024 award: LUGB-VRd; China Instrument Society Top-10 New Product (patented isolated bluff-body).
  • Pressure class: LUGB body 1.6–6.4 MPa across PN16/25/40/64.
  • Hazardous-area certification: CNEX Ex d IIC T6 Gb optional; IP65/66/67 + EMC 2014/30/EU standard.
  • Lead time: 5–7 business days from factory.

Configure your build.

Select your specs and the configurator returns a model code and ballpark price. Submit for engineering review and a verified sizing within 4 business hours.

Your Configuration

LUGB-035-U-A-ED-3-T0-1-4-PT-H6-B2
Pipe sizeDN150
VariantLUGB Standard
Flange ratingPN25
Ex protectionStandard IP66
Wetted material316L
Estimated unit price
Verified after engineer review
$1,980
Subtotal (× 1)$1,980
Add to Cart Request Engineering Quote
✓ CNEX Ex d IIC T6 Gb optional
✓ Gas analysis review by application engineer
✓ Reply within 4 business hours

Where natural-gas vortex measurement pays off

Four ownership-change or efficiency-tracking points where a vortex meter pays back.

🏭

Plant Gas Inlets

Total gas into boilers, furnaces, CHP. T+P compensation reconciles utility invoice vs site consumption in Nm³/h.

🔥

CHP / Power Fuel Lines

Gas-engine and gas-turbine fuel inlets feeding Nm³/h to heat-rate calcs. 1:70 VRd turndown base-load to peak on one meter.

♻️

Biogas / Biomethane

Conditioned biogas/biomethane in AD and grid-injection plants. 316L for ≤4 ppm H₂S; Hastelloy C for sour-gas service.

🛢️

Boiler / Furnace Fuel Trains

Steam-boiler fuel headers, process-furnace gas trains. Integrated T+P removes the multivariable transmitter and simplifies SCADA tag count.

Specifications

Performance

Accuracy±1.5% (STD/VRc) · ±0.5% (VRd)
Temperature measurement±0.2 °C (Pt1000 RTD, integrated)
Pressure measurement±0.1% FS (piezoresistive, integrated)
Repeatability±0.2%
Turndown ratio1:15 (STD/VRc) · 1:70 (VRd)
Reynolds number rangeRe > 20,000

Process & Environment

MediumNatural gas · biomethane · conditioned biogas
Pressure range1.6 – 6.4 MPa (matched to flange rating)
Temperature range-45 to +150 °C (T0 standard)
Ambient temperature-35 to +65 °C
Enclosure ratingIP65 / IP66 / IP67 standard
Higher-H₂S optionHastelloy C wetted parts (corrosion-resistant option)

Electrical & Output

Power supply24 VDC / 220 VAC / 3.6 V Lithium battery (options)
Analogue output4–20 mA (Nm³/h reference volume), isolated
Pulse outputPer-pulse uncompensated volume; for totalizer cross-check
Digital outputRS485 Modbus RTU · HART · GPRS / 4G IoT (options)
Local displayLCD · Nm³/h, totalized Nm³, live P, live T, K-factor, status
Power consumption< 1 W

Materials & Construction

Body material304SS standard · 316L · titanium alloy · Hastelloy C (options)
Sensor material316L standard · Hastelloy C option
Piezoelectric sensorHermetically sealed quartz, gas-tight
Bluff body316L (matched to wetted-parts spec)
HousingCast aluminium with polyester anti-corrosion coating · CNEX Ex d IIC T6 Gb optional
Net weight (DN150)13.5 kg

Flow range by pipe size.

Reference volume in Nm³/h at standard conditions (101.325 kPa, 0 °C; IUPAC STP). Tabulated at 2.5 MPa operating pressure with methane composition; engineering team validates sizing against your live gas analysis and operating range.

Pipe sizeMinimum (Nm³/h)Typical range (Nm³/h)Maximum (Nm³/h)
DN50 (2″)180340 – 1,8002,800
DN80 (3″)460870 – 4,6007,200
DN100 (4″)7201,400 – 7,20011,200
DN150 (6″)1,6203,100 – 16,20025,200
DN200 (8″)2,8805,500 – 28,80044,800
DN250 (10″)4,5008,600 – 45,00070,000
DN300 (12″)6,48012,500 – 64,800101,000

Installation

Five rules to keep the meter on-spec over its service life.

  1. Confirm hazardous-area zone before specifying protection. Pull zone from the site’s certified area drawing.
  2. Send gas analysis at quote time so K-factor ships pre-loaded. Vortex K-factor depends on density and gas composition.
  3. Respect 10D up / 5D down straight run. Standard 10× DN up / 5× DN down.
  4. Plan wiring around the integrated T+P. Only 4-20 mA (or RS485/HART) back to DCS; no separate multivariable cable.
  5. Verify K-factor at commissioning with the pulse output. Wire pulse to portable totalizer or DCS counter input.
  6. Ground signal-cable shield at one end only. 4-20 mA and Modbus RS485 in shielded twisted pairs.

Frequently asked questions

How accurate is a natural-gas vortex meter for industrial inlets?
Standard LUGB ships at ±1.5 % of reference volume with 1:15 working turndown; sufficient for plant gas inlets, CHP fuel feeds, and biogas/biomethane plants. The LUGB-VRd version; 2024 China Instrument Society Top-10 New Product; extends to ±0.5 % at 1:70 turndown for strongly variable demand. Every order ships with a factory calibration certificate against a traceable flow stand and a K-factor matched to the stated gas composition and operating P/T range.
Why does the meter ship with built-in T and P sensors?
Natural-gas density depends on pressure and temperature, so converting raw volumetric flow to Nm³/h reference volume needs both readings live. The LUGB integrates a Pt1000 RTD and a piezoresistive pressure transducer on the meter body; the on-board flow computer combines them with the vortex frequency to output Nm³/h directly on the 4-20 mA loop. No external flow computer, no SCADA-side correction script, no spreadsheet adjustment; the value on the wire is already gas-day-corrected.
What hazardous-area certification ships with the natural-gas meter?
CNEX Ex d IIC T6 Gb (flameproof, Zone 1, gas group IIC, surface-temperature class T6) ships as standard for hazardous-area orders; confirm the zone on the quote. IP65 / IP66 / IP67 ingress protection is available. EMC compliance to the EU Electromagnetic Compatibility Directive 2014/30/EU (Annex II) ships as standard, covering EN IEC 61000-6-1, -6-2, -6-3, -6-4, EN IEC 61000-3-2, and EN 61000-3-3.
Can the meter handle biogas, biomethane, and CHP fuel service?
Biogas (50–65 % CH₄, 30–45 % CO₂, trace H₂S after conditioning): yes with standard 316L wetted parts; conditioned biogas with H₂S below 4 ppm is handled without modification. Biomethane (>96 % CH₄ after grid-injection upgrade): treat as standard natural gas. Raw biogas with higher H₂S or sour-gas service: specify Hastelloy C wetted parts at quote time. CHP fuel inlet service is the same range as plant gas inlet, with built-in T+P compensation feeding the heat-rate calculation directly.
What turndown does variable plant gas demand need?
Plant gas demand often swings 1:10 to 1:30 across a working week; process changeovers, weekend versus weekday utility load, seasonal heating ramp. Standard vortex meters cover 1:10 to 1:15. The LUGB-VRd version; built on patented isolation-generator technology; covers 1:70 turndown in a single meter, eliminating the parallel-meter bypass piping older sites used to span seasonal swing.
How does the meter integrate with SCADA or DCS?
Three options ship as standard. (1) 4-20 mA analogue carries flow in Nm³/h, scaleable to the DCS range. (2) Pulse output gives uncompensated volume per pulse for prover work and totalizer cross-check. (3) RS485 Modbus RTU exposes the full register map: instantaneous Nm³/h, totalized Nm³, density, live P and T, K-factor, status word. HART is a factory option, and a GPRS/4G IoT gateway is available for remote sites without a DCS link.
When is a vortex meter the right choice for natural gas?
Vortex (LUGB-class) fits clean, dry pipeline gas at DN50 – DN300, ±1.5 %, no moving parts, lowest installed cost in this size range. Ultrasonic multipath suits transmission lines (DN300+) with zero pressure drop at 3–5× the price. Turbine fits high-pressure work with stable flow but narrow 1:10 turndown and needs strict filtration. Thermal mass fits low-pressure low-flow inlets. Vortex covers roughly 70 % of industrial gas-inlet measurement points where the pipe is DN50 – DN300 and budget matters.
What lead time should I plan for?
5–7 business days from the factory for every configuration in this model; standard, VRc anti-vibration, or VRd award-winning version; at any DN, PN rating, output mix, or hazardous-area code. Engineering review on the configurator submission turns around within 4 business hours and locks the model code before production starts.

Need help sizing the natural-gas build?

Send DN, P/T range, design flow, gas composition. Sized Nm³/h, Ex protection, wetted material, model code, price in 4 hours. 5–7 days lead.