Home Products Precession Swirl Flow Meters Natural Gas Precession Swirl Flow Meter

Natural Gas Swirl Flow Meter

Natural Gas Custody Swirl

Accuracy of ±0.5% of rate
Temperature service −40 to +250 °C
Turndown ratio of 1:30

  • Line sizes DN25 to DN300
  • Flange ratings PN16 to PN100 (ANSI 150 to 1500 LB)
  • Body materials 316L stainless
↓ Request datasheet (PDF)
LUXB Swirl Flow Meter; instrument body

The Natural Gas Swirl Flow Meter measures natural gas on M&R stations, CHP feed lines, and factory inlets. Built-in T+P compensation outputs Nm³/h with on-board AGA-style compressibility correction.

316L stainless wetted parts cover dry pipeline gas. The 3D+2D straight-pipe install fits tight skid layouts. CNEX Ex d IIC T6 Gb ships on every order.

Benefits

  • 3D / 2D straight run: 3× DN upstream / 2× DN downstream vs vortex 10D / 5D; ~70% less spool on tight M&R retrofits.
  • ±0.5 % of rate: standard build delivers ±0.5 % at 1:30 turndown; fits distribution billing reconciliation.
  • Built-in T+P + compressibility: integrated RTD, pressure, and gas-composition computer output Nm³/h directly on 4-20 mA.
  • Low-density / H₂-blend ready: precession stays linear where Karman shedding fails; covers NG, biomethane, H₂-blend distribution.
  • Factory-calibrated to gas composition: pre-loaded against latest chromatograph analysis on the order; P/T locked before production.
  • Hazardous-area certification: CNEX Ex d IIC T6 Gb (Zone 1, gas group IIC) optional; IP65/IP66/IP67 + EMC 2014/30/EU standard.
  • Lead time: every configuration ships in 5–7 business days from factory.

Configure your build.

Select the specs; the LUXB 13-position model code and ballpark price update live. Submit to engineering for verified sizing against the gas analysis (reply within 4 business hours).

Your Configuration

LUXB-100-U-A-Ex-3-T1-4-A-FL-B4-A3R-S
Pipe sizeDN100
TransmitterLUXB-S Integral
Accuracy±0.5 % of rate
Flange ratingANSI 300 LB
CompensationBuilt-in T+P + compressibility
Ex protectionEx d flameproof
Calibration packStandard
Estimated unit price
Verified after engineer review
$2,280
Subtotal (× 1)$2,280
🛒 Add to Cart 📩 Request Detailed Quote
✓ CNEX Ex d IIC T6 Gb · EMC 2014/30/EU · ISO 9001 cal cert with each meter
✓ ISO 9001 calibration certificate with each meter
✓ Gas analysis reviewed by application engineer
✓ Engineering replies within 4 business hours

Typical applications

M&R Station Retrofits

Drops into M&R stations where existing skid is too short for a vortex meter’s 10D upstream.

🏭

Distribution Gas Inlets

Factory/commercial gas inlets downstream of city-gate. T+P+compressibility outputs Nm³/h to DCS. DN50–DN200 at PN16–PN64.

♻️

Biomethane Grid Injection

Upgraded biomethane (>96% CH₄) into distribution networks. 316L standard; Hastelloy C for H₂S-bearing raw biogas on same body.

💧

Hydrogen-Blend Networks

Precession stays linear at low H₂-blend density. Factory-calibrated against blend composition; material spec per H₂ fraction.

Specifications

Performance

Reference volume accuracy±0.5 % of rate standard · ±1.0 % of rate / ±1.5 % of rate economy
Repeatability±0.2 %
Turndown ratio1:10 – 1:30 · maximum for swirl
Built-in temperature sensorIntegrated RTD (T compensation)
Built-in pressure transducerIntegrated (P compensation)
Compressibility correctionBuilt-in; standard-condition volume (Nm³/h) computed in-meter without an external flow computer

Process & Environment

MediumNatural gas · biomethane · biogas · low-density / hydrogen-blend gas
Pressure range1.6 – 25 MPa · PN16 to PN250 / ANSI 150 to ANSI 2500 LB
Medium temperatureT1: -45 to +80 °C · T2: -45 to +250 °C · T3: -45 to +350 °C
Ambient temperature-20 to +65 °C
Ambient humidity5 % – 90 % RH non-condensing
Enclosure ratingIP65 / IP66 / IP67 selectable

Electrical & Output

Power supply+6–24 VDC (≤10 mA; RS485 adds 0.6 mA) · 3.6 V Lithium battery option (≤0.3 mA)
Analogue output4–20 mA (3-wire or 2-wire); Nm³/h standard-condition volume, isolated
Pulse output3-wire or pulse-equivalent
Digital outputRS485 Modbus RTU · HART · 4G IoT
Local displayChinese / English dot-matrix LCD; working-condition flow, standard-condition flow, totalizer, instantaneous P, T
Remote distanceUp to 1000 m sensor-to-display (LUXB-F remote version)

Materials & Construction

Body material304 SS standard · 316L · Hastelloy C · custom
Sensor material304 SS standard · 316L · Hastelloy C · custom
Piezoceramic sensor pairDual element, mounted outside the bore; measures precession period from behind the pipe wall
Transmitter housingCast aluminum alloy with polyester anti-corrosion coating
Transmitter styleIntegral (LUXB-S) or Remote (LUXB-F, sensor-to-display up to 1000 m)
ConnectionFlanged (FL) standard · Sanitary clamp (LW) · custom

Flow range by pipe size.

Reference volume in Nm³/h at standard conditions (101.325 kPa, 0 °C; IUPAC STP). Tabulated at 1.6 MPa operating pressure with methane composition; the engineering team validates sizing against the live gas analysis, H₂ fraction, and operating range at quote stage.

Pipe sizeMinimum (Nm³/h)Typical range (Nm³/h)Maximum (Nm³/h)
DN50 (2″)140280 – 2,1004,200
DN80 (3″)360720 – 5,40010,800
DN100 (4″)5601,120 – 8,40016,800
DN150 (6″)1,2602,520 – 18,90037,800
DN200 (8″)2,2404,480 – 33,60067,200
DN250 (10″)3,5007,000 – 52,500105,000

Installation

Five rules keep the LUXB on-spec.

  1. 3D upstream / 2D downstream clear of disturbance Full-bore pipe with no valves, tees, or orifice plates in the window.
  2. Provide gas analysis at quote time Compressibility correction needs methane, ethane, propane, CO₂, N₂, H₂ fraction at working P/T.
  3. Confirm hazardous-area zone on quote CNEX Ex d IIC T6 Gb (Zone 1, gas group IIC) ships standard for hazardous orders.
  4. Filter ahead of meter on dirty-gas lines String: [Valve] → [Expansion] → [Filter] → [≥3D] → [LUXB] → [≥1D] → [Valve].
  5. Wire only the loop you need T+P+compressibility read on-board; field wiring is 4-20 mA (or RS485/HART) only.

Frequently asked questions

When should I specify a swirl meter instead of a vortex meter for natural gas?
Two trigger conditions. First, the straight-pipe constraint: the LUXB needs 3× DN upstream and 2× DN downstream of clean pipe; about 70 % less than a Karman vortex meter’s 10D / 5D baseline. In a retrofit M&R station with valves, tees, and reducers clustered tight, the swirl is often the only option that fits without a major spool-piece rework. Second, low-density or hydrogen-blend gas: the inlet swirl generator forces a repeatable precession period that stays linear at low density, where Karman shedding behind a bluff body gets weak and noisy. Both meter classes ship with built-in T, P, and compressibility correction and output Nm³/h directly. With 10D of clean upstream pipe and no low-density requirement, vortex is usually the lower-cost choice.
What hazardous-area certification ships with the natural-gas swirl meter?
CNEX Ex d IIC T6 Gb (flameproof, Zone 1, gas group IIC, surface-temperature class T6) ships as standard for hazardous-area orders; confirm the zone on the quote. The flameproof housing contains any internal arc or hot surface so the meter cannot become an ignition source for the surrounding atmosphere; this is the preferred Ex protection for Zone 1 and Zone 2 outdoor M&R stations in most gas-industry codes. IP65 / IP66 / IP67 ingress protection is available. EMC compliance to the EU Electromagnetic Compatibility Directive 2014/30/EU (Annex II) ships as standard, covering EN IEC 61000-6-1, -6-2, -6-3, -6-4, EN IEC 61000-3-2, and EN 61000-3-3.
Does the LUXB compute standard-condition volume (Nm³/h) in the meter?
Yes; every LUXB ships with built-in temperature, pressure, and compressibility correction. The integrated flow computer converts the precession period into standard-condition volume (Nm³/h) and outputs that number directly on the 4-20 mA loop, RS485 Modbus, HART, or 4G IoT channel. No external multivariable transmitter is needed and no SCADA-side correction is required. Provide the latest gas chromatograph analysis at quote time and the meter is factory-calibrated against that gas composition at the working pressure and temperature on the order. The local LCD shows working-condition flow, standard-condition flow, totalizer, instantaneous pressure, and temperature on the same screen.
What pipe sizes, pressure classes, and temperature ranges does the natural-gas swirl meter cover?
Pipe sizes run DN15 to DN400 (½″ to 16″); DN15 to DN200 in the standard flanged dimensional series and DN250 to DN400 in the large-diameter stainless-steel series. Pressure classes step through PN16 / PN25 / PN40 / PN64 / PN100 / PN160 / PN250 (1.6 to 25 MPa), with ANSI 150 / 300 / 600 / 900 / 1500 / 2500 LB equivalents. Medium temperature has three ranges: T1 (-45 to +80 °C, the natural-gas model standard), T2 (-45 to +250 °C), T3 (-45 to +350 °C). Most M&R-station and city-gas distribution applications land in the DN50 to DN200 range at PN16 to PN64 / ANSI 150 to 600; the integral LUXB-S transmitter is the lowest installed-cost configuration in this range.
Can this meter handle biomethane, biogas, or hydrogen-blend natural gas?
Yes; the LUXB Series covers natural gas, biogas / digester gas, hydrogen, compressed air, nitrogen / oxygen, LPG vapor, steam, and industrial liquids on the same precession swirl principle. For biomethane (>96 % CH₄, post-upgrade) treat as natural gas with the standard 316L wetted parts. For raw biogas / digester gas streams that may carry H₂S, Hastelloy C wetted parts are the corrosion-resistant option (the same body the biogas model uses). For hydrogen-blend natural gas, the swirl principle handles low-density mixtures where Karman shedding degrades; flag the H₂ fraction at quote time so the engineering team can confirm the material spec. The meter ships factory-calibrated against the gas composition on the order.
How much shorter can the M&R station spool become with a swirl meter?
Significant on retrofit projects. The LUXB needs 3× DN upstream and 2× DN downstream of clean pipe; the same numbers apply across straight pipe, 90° elbow, concentric reducer, and concentric expander disturbances. An upstream valve adds 2D, taking the upstream requirement to 5× DN. A Karman vortex meter on the same line position would need 10D upstream and 5D downstream as a baseline. For a DN100 station downstream of a 90° elbow, that is a 0.7 m clean-pipe reduction upstream and a 0.3 m reduction downstream; roughly a 1.0 m total spool reduction, which is often the difference between a drop-in retrofit and a full skid expansion. For new builds with uncluttered piping, the straight-run advantage is worth less and vortex remains competitive.
What lead time should I plan for?
5–7 business days from the factory for every configuration in this model; DN15 through DN400, integral or remote transmitter, with or without compressibility correction. Engineering review on the configurator submission turns around within 4 business hours and locks the LUXB 13-position model code before production starts.

Need help sizing the natural-gas build?

Send pipe size, straight-run length, P/T, design Nm³/h, gas analysis (incl. H₂ fraction). Engineer replies in 4h with Nm³/h, LUXB model code, K-factor, price.