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Nitrogen & Oxygen Swirl Flow Meter

Nitrogen / Oxygen Swirl

Accuracy of ±0.5% of rate
Temperature service −40 to +250 °C
Turndown ratio of 1:30

  • Line sizes DN25 to DN300
  • Flange ratings PN16 to PN40 (ANSI 150 to 300 LB)
  • Body materials 316L stainless
↓ Request datasheet (PDF)
LUXB Swirl Flow Meter; instrument body

The Nitrogen / Oxygen Swirl Flow Meter measures high-purity industrial gases including N₂ and O₂ on inerting headers, blanket-gas feeds, ASU plant outlets, and electronic-grade purge lines.

316L stainless wetted parts deliver clean N₂ / O₂ service. The 3D+2D straight-pipe install fits tight skids. CNEX Ex d IIC T6 Gb available on every order.

Benefits

  • Single-model N₂ / O₂: on-board density table covers both; gas service selected at order time, K-factor and density pre-loaded.
  • ±0.5 % of rate: standard build delivers ±0.5 % at 1:30 turndown; fits ASU outlet and plant N₂/O₂ sub-billing.
  • Built-in T+P compensation: integrated RTD + pressure transducer output Nm³/h directly on 4-20 mA, no external multivariable transmitter.
  • 3D / 2D straight run: 3× DN upstream / 2× DN downstream vs vortex 10D / 5D; decisive retrofit advantage on a crowded ASU skid.
  • No bluff body in the bore: only smooth-cast swirl vanes in the wetted bore; piezoceramic sensor reads from behind the pipe wall.
  • Hazardous-area certification: CNEX Ex d IIC T6 Gb (Zone 1, gas group IIC) optional; IP65/IP66/IP67 + EMC 2014/30/EU standard.
  • Lead time: every configuration ships in 5–7 business days from factory.

Configure your build.

Select the specs; the LUXB 13-position model code and ballpark price update live. Submit to engineering for verified sizing against the gas service and operating range (reply within 4 business hours).

Your Configuration

LUXB-50-U-O-Ex-3-T1-4-T-FL-2-B2-S
Pipe sizeDN50
TransmitterLUXB-S Integral
Accuracy±0.5% of rate
Gas serviceOxygen (O₂)
Ex protectionEx d
ConnectionFlanged
Pressure classPN25
Wetted material316L
Estimated unit price
Verified after engineer review
$2,180
Subtotal (× 1)$2,180
🛒 Add to Cart 📩 Request Detailed Quote
✓ CNEX Ex d IIC T6 Gb · EMC 2014/30/EU · ISO 9001 cal cert with each meter
✓ Factory K-factor pre-loaded for the configured gas
✓ Engineering replies within 4 business hours

Applications

🏭

Plant Nitrogen Blanketing

Continuous N₂ into inerted tanks, reactors, storage vessels. Nm³/h supports plant-air balance accounting and N₂ generator tracking.

ASU Plant Inlet & Outlet

Sits on ASU N₂/O₂ outlets. 1:30 turndown spans start-up to max flow; 3D/2D footprint fits tight skids.

🔥

Oxygen Lance & Burner Enrichment

Oxy-fuel burners on furnaces/glass tanks, O₂ lances on steel converters, industrial O₂ headers. T+P closes burner loop on Nm³/h.

🚚

Tube-Trailer & Cylinder Filling

Bulk N₂/O₂ tube-trailer fills at industrial-gas depots. 1:30 turndown + ±0.5% for defensible fill quantities.

Specifications

Performance

Accuracy±0.5% of rate standard · ±1.0% of rate / ±1.5% of rate economy
Repeatability±0.2%
Turndown ratio1:30 (maximum for swirl)
Reynolds numberindependent of medium density, viscosity, P, T over working range
Sensor typeDual piezoceramic differential; twin signal paths for diagnostic redundancy
Anti-vibrationBuilt-in algorithm rejects pump pulsation and piping vibration

Process & Environment

MediumNitrogen · Oxygen (single-model; gas selected at order)
Pressure range1.6 – 25 MPa (PN16 through PN250 · ANSI 150 to 2500 LB)
Temperature range-45 to +80 °C medium (T1) · -20 to +65 °C ambient
Ambient humidity5% – 90% RH non-condensing
Enclosure ratingIP65 / IP66 / IP67
Hazardous areaCNEX Ex d IIC T6 Gb (flameproof, Zone 1, gas group IIC); IP65 / IP66 / IP67

Built-in Compensation & Outputs

T+P compensationRTD + pressure transducer integrated in the transmitter housing
Compensated outputStandard-condition Nm³/h on the 4-20 mA loop, no external flow computer
Analogue output4-20 mA; 2-wire or 3-wire (code 3 or 4)
Pulse outputPulse equivalent for totalizer cross-check
Digital outputRS485 Modbus RTU · HART (multidrop) · GPRS / 4G IoT
Local displayLCD: working flow, Nm³/h, totalizer, live P, live T

Materials & Construction

Body material304 SS standard · 316L · Hastelloy C
Sensor material304 SS standard · 316L · Hastelloy C
ConnectionFlanged (FL) · Sanitary clamp (LW) · custom (XX)
Sensor isolationDual piezoceramic differential pair; outside the gas-wetted bore
HousingCast aluminium alloy with polyester anti-corrosion coating
Power supply+6–24 VDC (≤10 mA) · 3.6 V Lithium battery (≤0.3 mA)

Flow range by pipe size.

Reference volume in Nm³/h at standard conditions (20 °C, 0.1013 MPa). Mass values compute at O₂ density (ρ ≈ 1.331 kg/Nm³); for N₂ multiply the volumetric column by 0.876. The engineering team validates final sizing against the line pressure, demand-profile curve, and gas service at quote stage.

Pipe sizeMinimum (Nm³/h)Typical range (Nm³/h)Maximum (Nm³/h)Max mass flow (kg/h, O₂)
DN15 (½″)48 – 50110146
DN25 (1″)1020 – 130280373
DN40 (1½″)2245 – 320680905
DN50 (2″)3265 – 4901,0401,385
DN80 (3″)75150 – 1,1802,5203,354
DN100 (4″)120240 – 1,9004,0805,430
DN150 (6″)270540 – 4,2509,12012,139
DN200 (8″)480960 – 7,56016,20021,562

Installation

Five rules keep the LUXB on-spec.

  1. Send gas service and operating range at order time Gas (N₂ or O₂), line pressure/temperature, design flow set factory K-factor + density table.
  2. Respect 3D upstream + 2D downstream Same numbers apply to straight pipe, 90° elbow, concentric reducer/expander.
  3. Confirm hazardous-area zone on quote CNEX Ex d IIC T6 Gb (Zone 1, gas group IIC) standard for hazardous orders.
  4. Wire only the loop you need T+P read on-board; field wiring is 4-20 mA (or RS485/HART) only to DCS.
  5. Install with bore filled Swirl signal corrupts on partially-filled bore; especially after long horizontals collecting condensate/oil mist.

Frequently asked questions

Why is a precession swirl flow meter the right choice for nitrogen and oxygen service?
A precession swirl meter has no bluff body in the bore; only smooth-cast inlet swirl vanes; and the dual piezoceramic differential sensor reads the precession frequency from behind the pipe wall, outside the gas-wetted bore. Two consequences matter for nitrogen and oxygen service. First, there is nothing in the bore for particles to shed from and no wake region with stagnant gas, which is the ignition-risk concern engineers raise on bluff-body meters in oxygen lines. Second, the meter needs only 3× DN of straight pipe upstream and 2× DN downstream against the 10D / 5D a vortex meter requires, so on tight ASU plant skids the meter actually fits where the piping designer drew it. Accuracy is ±0.5 % of rate with a 1:30 turndown.
How accurate is the LUXB nitrogen and oxygen swirl flow meter?
The LUXB precession swirl ships with three accuracy classes: ±0.5 % of rate, ±1.0 % of rate, and ±1.5 % of rate, where R refers to reading (not full-scale). The standard configuration on this model is ±0.5 % of rate. Repeatability is ±0.2 %. Turndown is 1:30 across the working flow range, so a single meter spans a wide demand swing without a parallel-meter bypass. Every unit ships with a factory calibration certificate traceable to a national-standard reference. The factory K-factor is set against the gas service specified at order time (nitrogen or oxygen) at the working pressure and temperature on the order; the meter is ready to drop into the line.
What pipe sizes and pressure classes does this meter cover?
Pipe sizes run DN15 to DN400 (½″ to 16″); DN15 to DN200 in the standard flanged dimensional series and DN250 to DN400 in the large-diameter stainless-steel series. Pressure classes step through PN16 / PN25 / PN40 / PN64 / PN100 / PN160 / PN250 (1.6 to 25 MPa), with ANSI 150 / 300 / 600 / 900 / 1500 / 2500 LB equivalents. Most plant nitrogen blanketing, oxygen distribution, and ASU outlet services land in the DN50 to DN200 range at PN16 or PN25; the sweet spot for the integral LUXB-S transmitter. DN250 and above typically ship with the LUXB-F remote transmitter so the cabinet can sit at eye level on a manifold rack.
Does the meter handle both nitrogen and oxygen on one model?
Yes. The on-board density table covers both nitrogen and oxygen, and the gas service is selected at order time so the K-factor and density compensation ship pre-loaded against the stated medium. For ASU plants where the same line position may run as an N₂ flow meter one shift and an O₂ flow meter the next, specify the medium-switch option at quote time and the meter ships with both density tables loaded; the operator picks the active gas through the local HMI or via a Modbus register. The 316L wetted-parts standard applies to both services. For corrosive service, Hastelloy C wetted parts are the option; flag the duty at quote time so the engineering team can confirm the build.
What straight-pipe run does the meter need?
The LUXB needs only 3× DN of straight pipe upstream and 2× DN downstream; the same numbers apply across straight pipe, 90° elbow, concentric reducer, and concentric expander disturbances. An upstream valve adds 2D, taking the upstream requirement to 5× DN. A vortex (Karman) meter on the same line position would need 10D upstream and 5D downstream as a baseline, with longer figures (25D after a 90° elbow, 50D after a half-open valve) on disturbance-heavy piping. The compact straight-run requirement is the main retrofit advantage on a tight ASU plant skid or industrial-gas distribution rack where the original piping designer did not leave 10D of clear run.
What output signals are available?
Output signals run 4–20 mA in Nm³/h, pulse equivalent for totalizer cross-check, RS485 Modbus RTU, HART (multidrop), and GPRS or 4G IoT for remote sites. The local LCD shows working flow, Nm³/h, totalizer, live pressure, and live temperature on the same screen. Built-in temperature and pressure compensation is part of the standard configuration on this model; Nm³/h goes straight to the DCS without an external multivariable transmitter or a SCADA-side correction script.
What hazardous-area certification ships with the meter?
CNEX Ex d IIC T6 Gb (flameproof, Zone 1, gas group IIC, surface-temperature class T6) ships as standard for hazardous-area orders; confirm the zone on the quote. IP65 / IP66 / IP67 ingress protection is available. EMC compliance to the EU Electromagnetic Compatibility Directive 2014/30/EU (Annex II) ships as standard, covering EN IEC 61000-6-1, -6-2, -6-3, -6-4, EN IEC 61000-3-2, and EN 61000-3-3.
What lead time should I plan for?
5–7 business days from the factory for every configuration in this model; DN15 through DN400, integral or remote transmitter, nitrogen or oxygen service, with or without the temperature and pressure compensation options. Engineering review on the configurator submission turns around within 4 business hours and locks the LUXB 13-position model code before production starts.

Need help sizing the nitrogen and oxygen build?

Send pipe size, gas (N₂/O₂), pressure, temperature, design Nm³/h. Engineer replies in 4h with Nm³/h, LUXB model code, K-factor, price.