Precision Oval Gear Flow Meter

±0.2 % of rate, individually wet-calibrated

DN10 to DN200, PN1.0 to PN6.3 MPa, −20 to +80 °C
Viscosity 0.6 to 2000 mPa·s across four published flow-range tables
Pulse, 4-20 mA, or RS-485 Modbus output; or passive mechanical totalizer

  • Engineering-tighter than the ±0.5 % of rate standard grade; turndown narrows to 1:5 typical, 1:2 at the tightest range
  • Per-meter diesel-oil wet calibration per JJG 667-2010 with multi-point traceability across each viscosity range
  • For pharma dosing, premium fuel dispense, lab-scale precision billing, and small-batch lubricant blending on clean Newtonian liquid
  • Go to Coriolis when the contract reads ±0.1 % of rate or OIML R 117 custody approval; this build is engineering-tighter, not fiscal-billing approved
↓ Request datasheet (PDF)
Stainless precision oval gear positive-displacement flow meter with LCD electronic counter and pulse-output cable

Precision build · individual diesel-oil wet calibration (JJG 667-2010)

±0.2 % of rate is engineering-tighter, not OIML R 117 custody-approved; quote Coriolis for fiscal billing

The precision grade of the oval-gear series; the −J suffix appended to any LC body code (LC-A-J / LC-E-J / LC-B-J / LC-C-J standard; LC-NA-J / LC-NE-J / LC-NB-J high-viscosity). Tighter clearance and per-meter diesel-oil wet-cal per JJG 667-2010 hold ±0.2 % of rate across four published viscosity sub-tables from 0.6 to 2000 mPa·s. DN10 to DN200, PN1.0 to PN6.3 MPa. For pharma dosing, premium fuel dispense, lab billing, small-batch lubricant blending. Go to Coriolis for ±0.1 % fiscal-billing. Ships 5–7 business days.

Benefits

  • ±0.2 % of rate by individual wet calibration: each meter ships with multi-point diesel-oil calibration per JJG 667-2010, not a single nominal-point factory check.
  • Four published precision flow-range tables: 0.6-2 and 2-200 mPa·s on the standard build, 200-1000 and 1000-2000 mPa·s on the high-viscosity build, DN10 through DN200.
  • Hard-pulse volumetric chamber metering: each rotor revolution counts a fixed volume; intrinsic auditability without flow-profile assumptions or square-root extraction.
  • No straight-pipe requirement: reads chamber displacement, not flow profile; installs in a tight skid where a turbine or vortex meter needs 10-20D upstream.
  • Two- to three-times lower hardware cost per node than a same-DN Coriolis: the right pick for multi-node terminals and dispense skids where ±0.2 % per individual calibration is contract-acceptable.
  • Lead time 5–7 business days from the factory, vs the multi-week lead typical at premium custody-grade vendors.

Specifications

Measurement principleVolumetric positive displacement; two interlocking oval rotors meter a fixed crescent-cavity volume per rotation; 4 × crescent-cavity volume per revolution; viscosity-tolerant within the design window; no flow-profile dependence; no straight-pipe requirement
Reference standardsJJG 667-2010 (China national metrological verification regulation for liquid volumetric flow meters; the diesel-oil wet-calibration procedure). API MPMS Chapter 5.2, ISO 4267, and ISO 4124 are reference-level practice. OIML R 117 and MID MI-005 custody approvals are buyer-arranged with the notified body, not shipped ex-factory.
Pipe sizeDN10 / DN15 / DN20 / DN25 / DN40 / DN50 / DN65 / DN80 (light and heavy) / DN100 / DN150 / DN200 per the precision flow-range tables; DN10 and DN15 start at the mid-viscosity range 2-200 mPa·s; DN20 and above cover both 0.6-2 and 2-200 mPa·s
Model codePrecision grade marked by the −J suffix on the LC body code; LC-A-J (cast iron) / LC-E-J (cast steel) / LC-B-J (304 stainless) / LC-C-J (316 stainless), and LC-NA-J / LC-NE-J / LC-NB-J on the high-viscosity rotor. Full build per the §XIV selection matrix (e.g. LC-A40.2/A1-GF-I-J = LC-A cast iron, DN40, PN1.6 MPa, A1 counter + signal-out, GF-I 12 V pulse, ±0.2 % precision)
Operating pressurePN1.0 / PN1.6 MPa (cast iron); PN1.6 / PN2.5 / PN4.0 / PN6.3 MPa (cast steel and stainless)
Medium temperature−20 to +80 °C on the conventional pointer build; the asphalt and warmed-HFO service up to +200 °C is the high-temperature model on a separate page
Accuracy±0.2 % of rate per individual diesel-oil wet calibration across the published viscosity range; the precision grade of the range. The standard ±0.5 % of rate grade is a separate page.
RepeatabilityEngineering estimate by quote: ±0.05 to ±0.1 % typical post-calibration on a freshly calibrated meter, dominated by mechanical clearance stability between calibrations
Turndown1:5 typical on the precision grade (narrower than the standard 1:10 grade; tighter accuracy class costs turndown); 1:2 at the tightest DN-and-viscosity combination (e.g., DN200 at 0.6-2 mPa·s narrows to 170-340 m³/h vs the 68-340 m³/h standard-grade range)
Viscosity range0.6 to 2000 mPa·s across two published precision sub-tables: 0.6-2 mPa·s and 2-200 mPa·s on the standard precision build; 200-1000 mPa·s and 1000-2000 mPa·s on the high-viscosity precision build. Each DN has a different flow range per viscosity range.
Wetted materialCast iron (refined hydrocarbon and non-corrosive oils) / cast steel (higher-pressure refined-fuel service) / 304 stainless (mild chemical and food syrup) / 316 stainless (acid, alkali, salts, organics)
Counter / displayMechanical pointer plus six-roller cumulative totalizer (passive, no power) / LCD electronic head with instantaneous flow and cumulative total / single-shift zero-return totalizer on batch service
Output signalsPulse (GF-I 12 V three-wire / GF-II 24 V three-wire) or 4-20 mA (two-wire or three-wire) or RS-485 Modbus RTU on the LCD electronic build; passive mechanical-pointer build emits no signal
Power supplyDC12V or DC24V on the powered transmitter build; the mechanical-pointer build is passive and needs no power
Hazardous-area certEx d IIBT4 transmitter housing on the powered output build (CNEX explosion-proof); the mechanical-only passive build needs no Ex certification
Ingress protectionIP65 on the powered transmitter housing; IP66 / IP67 by special order (engineering estimate by quote, not separately published)
Connection / mountingFlange JB/T 79-82-1994 (equivalent to HG/T 20592 PN1.6 / 2.5 / 4.0 / 6.3 MPa rating) standard; ANSI 150 / 300 / 600 lb flanges supplied to order
Applicable mediaClean Newtonian liquid; lube oil, hydraulic oil, refined hydrocarbon (diesel, kerosene, gasoline, jet A-1), light fuel oil, food syrup and glucose, alcohol and glycol, mild chemicals on stainless. Out of scope: gas, steam, two-phase, slurry, abrasive-particulate, polymer melt with strong shear-thinning.
CalibrationIndividually diesel-oil wet-calibrated on the factory loop per JJG 667-2010 with multi-point traceability across each viscosity range; ISO 9001 calibration cert ships with every order; per-meter K-factor calibration cert with the full multi-point dataset is available by quote
Lead time5–7 business days from factory

Typical applications

Four applications where the precision grade justifies the cost over the standard build.

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Pharma reactor feed and lab dosing

Small-batch reactor charge and precision injection on alcohols, glycols, and solvents through 316 stainless. Any sanitary or pharma validation paperwork is buyer-arranged.

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Premium fuel dispense and aviation fill

Jet A-1 and premium-gasoline skids on diesel and kerosene in the 0.6-5 mPa·s range. Per-meter wet-cal cert gives EPC K-factor traceability.

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Small-batch chemical billing

Additive injection and chemical billing at terminals and specialty plants. Hard-pulse counting suits batch controllers; auditability suits inter-departmental billing.

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Premium lubricant blending

Multi-component batching at engine-oil plants on base-oil and additive streams at 50-500 mPa·s. The high-viscosity precision rotor holds the ±0.2 % spec.

Installation

Five field rules that protect the precision accuracy class.

  1. Filter upstream, gas eliminator if entrained air 100 µm strainer (40 µm sintered for precision dosing) stops rotor-jamming swarf; eliminator stops air pockets that over-register.
  2. Rotor shaft horizontal, any pipe orientation Gear disc perpendicular to the ground. Off-axis loads bearings asymmetrically and drifts calibration off the ±0.2 % spec.
  3. Throttle at INLET, on-off at OUTLET, open slowly Water-hammer bends rotors. Ramp to rated flow over 10–30 seconds on first start.
  4. Bypass loop on continuous service 24/7 service needs isolation valves above and below so the rotor pack pulls without shutdown.
  5. No steam-cleaning, no water cal on cast bodies Steam damages clearance tolerances; route tracing to the steam-jacketed high-T model. Water on cast iron / steel oxidises the rotor and voids the accuracy class.

Frequently asked questions

How is the ±0.2 % of rate actually achieved; what changes vs the ±0.5 % build?+
Three things change on the precision build. First, the rotor-to-chamber clearance is held to a tighter mechanical tolerance, which lowers the slip-flow that otherwise grows at low end of the flow range. Second, each meter is individually diesel-oil wet-calibrated on the factory loop per JJG 667-2010 across multi-point coverage of the published viscosity range, not just one nominal point. Third, the published flow-range tables narrow at the low end; for example, DN200 at 0.6-2 mPa·s tightens to 170-340 m³/h on the precision build vs 68-340 m³/h on the standard build. The build offers four precision sub-tables (DN10-DN200 × two viscosity range × standard plus high-viscosity precision) so the buyer can verify the working flow falls inside a range that holds ±0.2 % of rate per individual calibration.
Is this OIML R 117 / API MPMS 5.2 / MID MI-005 custody-grade approved?+
Honest answer: no, and any vendor claiming otherwise ex-factory is overstating. The meter is engineered to ±0.2 % of rate per individual wet calibration, which is engineering-tighter than the ±0.5 % of rate standard grade and tighter than most general-purpose oval-gear pages on the market. But OIML R 117 (the international liquid-volumetric custody-transfer recommendation), MID MI-005 (the EU directive on fuel meters), and API MPMS Chapter 5.2 (the US custody-practice reference) are notified-body or weights-and-measures approvals that the buyer arranges with the local metrology authority; the factory does not ship them. If the project requires fiscal-billing approval for petroleum custody, go to a Coriolis mass meter with ±0.1 % of rate and the corresponding notified-body cert path. This page is the right pick when the service needs engineering-tighter accuracy on a volumetric chamber meter at oval-gear hardware cost, without the custody-approval paperwork burden.
How does this compare to a Coriolis mass meter for fuel custody?+
Coriolis is the ±0.1 % of rate custody king on petroleum custody; mass-flow direct, viscosity-independent at the mass-flow level, tolerant of two-phase, and the standard pick for refinery and pipeline custody where the contract demands notified-body certification. The trade is hardware cost. A precision oval-gear node is typically two to three times less expensive than a same-DN Coriolis on petroleum service. The precision oval-gear lane is for buyers who do not need ±0.1 % of rate, do want hard-pulse volumetric chamber metering (each rotor revolution counts a fixed volume; count the pulses, count the liters; intrinsic auditability), and want lower per-node hardware cost across a multi-meter terminal or fuel-dispense skid. Use Coriolis when the contract reads ±0.1 % of rate or OIML R 117 custody approval. Use this page when the service is small-batch billing, lab dosing, or premium fuel dispense on clean Newtonian liquid and ±0.2 % of rate per individual calibration is contract-acceptable.
How does this differ from the mini-bore gear meter on this site?+
Different gear geometry, different pressure range, different buyer. The mini-bore meter counterpart on this site uses helical or spur gear geometry; not oval; in a DN5 to DN25 small-bore body, at pressures up to PN40 MPa and PEEK or PTFE wetted-parts options for aggressive chemical-dosing, hydraulic-test-bench, and lab service. It uses a data-plate K-factor on every body. This precision oval-gear page uses oval-rotor geometry in a DN10 to DN200 conventional body, with PN1.0 to PN6.3 MPa cast iron / cast steel / 304 / 316 stainless wetted parts, and ±0.2 % of rate by individual diesel-oil wet calibration across four published viscosity range. Decision rule: go to the mini-bore page when the service is DN5, pressure above PN6.3 MPa, PEEK or PTFE chemistry, or a high-pressure hydraulic test bench. Route here when the service is DN10 and above, conventional body materials, and the buyer wants a published ±0.2 % of rate accuracy class on the volumetric chamber meter.
What ships with the order, what calibration paperwork, and what is the lead time?+
Lead time is 5 to 7 business days from the factory. Each order ships with the meter wet-calibrated on the factory loop, an ISO 9001 calibration certificate referencing the diesel-oil multi-point procedure per JJG 667-2010, a mill cert traceable to heat number on the wetted body material, the selected counter or transmitter package factory-mounted, and the flange or thread connection per the order code. A per-meter K-factor calibration certificate with the full multi-point dataset is available by quote (engineering returns the cert format and the additional lead-time delta on request); the standard ISO 9001 calibration cert that ships with every meter is sufficient for most engineering acceptance. Custody-transfer notified-body paperwork (OIML R 117, MID MI-005, weights-and-measures stamps) is buyer-arranged separately.

Specifying a precision PD meter for pharma, fuel-dispense, or batch-blend?

Send medium, viscosity, DN, flow, P–T, output, cal-cert need. Quote in one business day; ships 5–7 business days.