Precision Oval Gear Flow Meter
±0.2 % of rate, individually wet-calibrated
DN10 to DN200, PN1.0 to PN6.3 MPa, −20 to +80 °C
Viscosity 0.6 to 2000 mPa·s across four published flow-range tables
Pulse, 4-20 mA, or RS-485 Modbus output; or passive mechanical totalizer
- Engineering-tighter than the ±0.5 % of rate standard grade; turndown narrows to 1:5 typical, 1:2 at the tightest range
- Per-meter diesel-oil wet calibration per JJG 667-2010 with multi-point traceability across each viscosity range
- For pharma dosing, premium fuel dispense, lab-scale precision billing, and small-batch lubricant blending on clean Newtonian liquid
- Go to Coriolis when the contract reads ±0.1 % of rate or OIML R 117 custody approval; this build is engineering-tighter, not fiscal-billing approved
Precision build · individual diesel-oil wet calibration (JJG 667-2010)
±0.2 % of rate is engineering-tighter, not OIML R 117 custody-approved; quote Coriolis for fiscal billing
The precision grade of the oval-gear series; the −J suffix appended to any LC body code (LC-A-J / LC-E-J / LC-B-J / LC-C-J standard; LC-NA-J / LC-NE-J / LC-NB-J high-viscosity). Tighter clearance and per-meter diesel-oil wet-cal per JJG 667-2010 hold ±0.2 % of rate across four published viscosity sub-tables from 0.6 to 2000 mPa·s. DN10 to DN200, PN1.0 to PN6.3 MPa. For pharma dosing, premium fuel dispense, lab billing, small-batch lubricant blending. Go to Coriolis for ±0.1 % fiscal-billing. Ships 5–7 business days.
Benefits
- ±0.2 % of rate by individual wet calibration: each meter ships with multi-point diesel-oil calibration per JJG 667-2010, not a single nominal-point factory check.
- Four published precision flow-range tables: 0.6-2 and 2-200 mPa·s on the standard build, 200-1000 and 1000-2000 mPa·s on the high-viscosity build, DN10 through DN200.
- Hard-pulse volumetric chamber metering: each rotor revolution counts a fixed volume; intrinsic auditability without flow-profile assumptions or square-root extraction.
- No straight-pipe requirement: reads chamber displacement, not flow profile; installs in a tight skid where a turbine or vortex meter needs 10-20D upstream.
- Two- to three-times lower hardware cost per node than a same-DN Coriolis: the right pick for multi-node terminals and dispense skids where ±0.2 % per individual calibration is contract-acceptable.
- Lead time 5–7 business days from the factory, vs the multi-week lead typical at premium custody-grade vendors.
Specifications
| Measurement principle | Volumetric positive displacement; two interlocking oval rotors meter a fixed crescent-cavity volume per rotation; 4 × crescent-cavity volume per revolution; viscosity-tolerant within the design window; no flow-profile dependence; no straight-pipe requirement |
|---|---|
| Reference standards | JJG 667-2010 (China national metrological verification regulation for liquid volumetric flow meters; the diesel-oil wet-calibration procedure). API MPMS Chapter 5.2, ISO 4267, and ISO 4124 are reference-level practice. OIML R 117 and MID MI-005 custody approvals are buyer-arranged with the notified body, not shipped ex-factory. |
| Pipe size | DN10 / DN15 / DN20 / DN25 / DN40 / DN50 / DN65 / DN80 (light and heavy) / DN100 / DN150 / DN200 per the precision flow-range tables; DN10 and DN15 start at the mid-viscosity range 2-200 mPa·s; DN20 and above cover both 0.6-2 and 2-200 mPa·s |
| Model code | Precision grade marked by the −J suffix on the LC body code; LC-A-J (cast iron) / LC-E-J (cast steel) / LC-B-J (304 stainless) / LC-C-J (316 stainless), and LC-NA-J / LC-NE-J / LC-NB-J on the high-viscosity rotor. Full build per the §XIV selection matrix (e.g. LC-A40.2/A1-GF-I-J = LC-A cast iron, DN40, PN1.6 MPa, A1 counter + signal-out, GF-I 12 V pulse, ±0.2 % precision) |
| Operating pressure | PN1.0 / PN1.6 MPa (cast iron); PN1.6 / PN2.5 / PN4.0 / PN6.3 MPa (cast steel and stainless) |
| Medium temperature | −20 to +80 °C on the conventional pointer build; the asphalt and warmed-HFO service up to +200 °C is the high-temperature model on a separate page |
| Accuracy | ±0.2 % of rate per individual diesel-oil wet calibration across the published viscosity range; the precision grade of the range. The standard ±0.5 % of rate grade is a separate page. |
| Repeatability | Engineering estimate by quote: ±0.05 to ±0.1 % typical post-calibration on a freshly calibrated meter, dominated by mechanical clearance stability between calibrations |
| Turndown | 1:5 typical on the precision grade (narrower than the standard 1:10 grade; tighter accuracy class costs turndown); 1:2 at the tightest DN-and-viscosity combination (e.g., DN200 at 0.6-2 mPa·s narrows to 170-340 m³/h vs the 68-340 m³/h standard-grade range) |
| Viscosity range | 0.6 to 2000 mPa·s across two published precision sub-tables: 0.6-2 mPa·s and 2-200 mPa·s on the standard precision build; 200-1000 mPa·s and 1000-2000 mPa·s on the high-viscosity precision build. Each DN has a different flow range per viscosity range. |
| Wetted material | Cast iron (refined hydrocarbon and non-corrosive oils) / cast steel (higher-pressure refined-fuel service) / 304 stainless (mild chemical and food syrup) / 316 stainless (acid, alkali, salts, organics) |
| Counter / display | Mechanical pointer plus six-roller cumulative totalizer (passive, no power) / LCD electronic head with instantaneous flow and cumulative total / single-shift zero-return totalizer on batch service |
| Output signals | Pulse (GF-I 12 V three-wire / GF-II 24 V three-wire) or 4-20 mA (two-wire or three-wire) or RS-485 Modbus RTU on the LCD electronic build; passive mechanical-pointer build emits no signal |
| Power supply | DC12V or DC24V on the powered transmitter build; the mechanical-pointer build is passive and needs no power |
| Hazardous-area cert | Ex d IIBT4 transmitter housing on the powered output build (CNEX explosion-proof); the mechanical-only passive build needs no Ex certification |
| Ingress protection | IP65 on the powered transmitter housing; IP66 / IP67 by special order (engineering estimate by quote, not separately published) |
| Connection / mounting | Flange JB/T 79-82-1994 (equivalent to HG/T 20592 PN1.6 / 2.5 / 4.0 / 6.3 MPa rating) standard; ANSI 150 / 300 / 600 lb flanges supplied to order |
| Applicable media | Clean Newtonian liquid; lube oil, hydraulic oil, refined hydrocarbon (diesel, kerosene, gasoline, jet A-1), light fuel oil, food syrup and glucose, alcohol and glycol, mild chemicals on stainless. Out of scope: gas, steam, two-phase, slurry, abrasive-particulate, polymer melt with strong shear-thinning. |
| Calibration | Individually diesel-oil wet-calibrated on the factory loop per JJG 667-2010 with multi-point traceability across each viscosity range; ISO 9001 calibration cert ships with every order; per-meter K-factor calibration cert with the full multi-point dataset is available by quote |
| Lead time | 5–7 business days from factory |
Typical applications
Four applications where the precision grade justifies the cost over the standard build.
Pharma reactor feed and lab dosing
Small-batch reactor charge and precision injection on alcohols, glycols, and solvents through 316 stainless. Any sanitary or pharma validation paperwork is buyer-arranged.
Premium fuel dispense and aviation fill
Jet A-1 and premium-gasoline skids on diesel and kerosene in the 0.6-5 mPa·s range. Per-meter wet-cal cert gives EPC K-factor traceability.
Small-batch chemical billing
Additive injection and chemical billing at terminals and specialty plants. Hard-pulse counting suits batch controllers; auditability suits inter-departmental billing.
Premium lubricant blending
Multi-component batching at engine-oil plants on base-oil and additive streams at 50-500 mPa·s. The high-viscosity precision rotor holds the ±0.2 % spec.
Installation
Five field rules that protect the precision accuracy class.
- Filter upstream, gas eliminator if entrained air 100 µm strainer (40 µm sintered for precision dosing) stops rotor-jamming swarf; eliminator stops air pockets that over-register.
- Rotor shaft horizontal, any pipe orientation Gear disc perpendicular to the ground. Off-axis loads bearings asymmetrically and drifts calibration off the ±0.2 % spec.
- Throttle at INLET, on-off at OUTLET, open slowly Water-hammer bends rotors. Ramp to rated flow over 10–30 seconds on first start.
- Bypass loop on continuous service 24/7 service needs isolation valves above and below so the rotor pack pulls without shutdown.
- No steam-cleaning, no water cal on cast bodies Steam damages clearance tolerances; route tracing to the steam-jacketed high-T model. Water on cast iron / steel oxidises the rotor and voids the accuracy class.
Frequently asked questions
Specifying a precision PD meter for pharma, fuel-dispense, or batch-blend?
Send medium, viscosity, DN, flow, P–T, output, cal-cert need. Quote in one business day; ships 5–7 business days.