Liquid Vortex Flow Meter

Process Water, Cooling & Thermal Fluid

Accuracy of ±0.5% of rate
Temperature service −45 to +250 °C
Turndown ratio of 1:30 on liquid

  • Line sizes DN15 to DN600
  • Flange ratings PN16 to PN160 (ANSI 150 to 2500 LB)
  • Body materials 316L stainless or Hastelloy C
↓ Request datasheet (PDF)
LUGB Vortex Flow Meter; instrument body with display head

The Liquid Vortex Flow Meter measures low-viscosity single-phase liquids on the LUGB Series. Karman vortex-shedding off a bluff body delivers ±0.5 % of rate, 1:30 turndown; process/cooling water, glycol-water, synthetic thermal fluid, clean petrochemical solvents.

316L wetted parts cover most service DN15–DN600. Hastelloy C upgrade for chloride/acid. CNEX Ex d IIC T6 Gb option. 5–7 days from factory.

Benefits

  • VRd accuracy on liquid: ±0.5 % of rate across 0.3–7 m/s; chemical billing, HVAC sub-measurement.
  • Non-conductive handling: measures thermal oil, glycol, hydrocarbon solvents; non-conductive fluids EMF cannot read.
  • No moving parts: no rotating elements; no bearing-failure mode of turbine/PD on liquid.
  • Wetted-parts options: 316L standard; Hastelloy C upgrade for chloride or acid carry-over.
  • Pressure class: PN16–PN160 (ANSI 150–2500 LB); up to PN1000 (100 MPa) on special order.
  • Hazardous-area certification: CNEX Ex d IIC T6 Gb (flameproof, Zone 1) optional.
  • Lead time: 5–7 business days from factory.

Typical applications

Four zones where liquid vortex beats EMF, turbine, or Coriolis on cost or material grounds.

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Chemical process water & reactor feed

Utility water, reactor feed, recycled-water where EMF loses reading at low TDS.

316L · DN25-DN300
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Data center liquid cooling

Rack-level CDU/server cooling water + glycol. 1:30 turndown spans idle to peak on one meter.

Glycol · DN15-DN100
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HVAC chilled water & district energy

Branch sub-measurement for tenant billing. K-factor pre-load handles seasonal density/viscosity shift.

DN50-DN300
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Thermal oil & hot-oil loops

Heat-transfer fluid on heaters, polymer reactors, battery dryers up to 250 °C. Above 250 °C see High-Temperature model.

Up to 250 °C

Flow range by pipe size.

Volumetric flow at water reference (1000 kg/m³) across the 0.3 to 7 m/s velocity range. For glycol, thermal oil, or solvent service, density-corrected ranges ship with the calibration certificate.

DNInchesVelocity (m/s)Volume (m³/h)Mass flow (t/h)
DN151/2″0.3 – 70.2 – 60.2 – 6
DN251″0.3 – 70.5 – 150.5 – 15
DN401½″0.3 – 71.4 – 401.4 – 40
DN502″0.3 – 72 – 602 – 60
DN803″0.3 – 75 – 1505 – 150
DN1004″0.3 – 710 – 25010 – 250
DN1506″0.3 – 720 – 50020 – 500
DN2008″0.3 – 735 – 90035 – 900
DN25010″0.3 – 755 – 150055 – 1500
DN30012″0.3 – 780 – 200080 – 2000
DN40016″0.3 – 7140 – 3500140 – 3500
DN50020″0.3 – 7220 – 5500220 – 5500
DN60024″0.3 – 7310 – 7900310 – 7900

Specifications

Measurement principleKarman vortex shedding off bluff body, piezoceramic sensor
Pipe size rangeDN15 – DN600 (1/2″ – 24″)
Accuracy±0.5 % of rate standard, ±1.0 % of rate / ±1.5 % of rate economy options
Velocity range0.3 to 7 m/s on liquid, 1:30 turndown standard
Reynolds number range1×10⁴ to 7×10⁶
Working pressurePN16 to PN160 standard (ANSI 150 to 2500 LB), up to PN1000 on request
Medium temperature−45 °C to +250 °C (six temperature codes); above 250 °C, see High-Temperature Vortex model
Ambient temperature−35 °C to +65 °C
Wetted material316L stainless standard, Hastelloy C optional
Body material304 SS standard, 316L or Hastelloy C optional
ConnectionFlanged (PN/ANSI), wafer sandwich-mount, threaded NPT/G
Output signalsPulse, 4-20 mA + HART, RS485 Modbus RTU
Power supply24 V DC or 220 V AC, ≤ 18 W
Hazardous areaCNEX Ex d IIC T6 Gb (flameproof, Zone 1) optional
Ingress protectionIP65 / IP66 / IP67 (selectable)
Cavitation pressure rulePmin ≥ 2.7 × ΔP + 1.3 × Po (Pa)
ApprovalsCNEX Ex d IIC T6 Gb · CE · ISO 9001 calibration certificate with each meter

Installation

Five install rules. Flange rating, wetted material, and temperature ceiling lock at the factory; get them right at quote time.

  1. Keep 10D upstream and 5D downstream straight pipe 10× DN of clean, full-bore pipe upstream and 5× DN downstream from the last fitting (valve, elbow, reducer). After two elbows in different planes, extend upstream to 25× DN.
  2. Verify the cavitation rule before commissioning Calculate Pmin ≥ 2.7 × ΔP + 1.3 × Po. Mount the meter at a low-elevation point and keep the next throttling element at least 5× DN downstream so static pressure stays above the calculated minimum.
  3. Run the meter flooded, no air pockets The vortex sensor reads liquid, not bubbles. Mount on a vertical pipe with upward flow, or on a horizontal pipe at the lowest point of the run. Vent any high-point gas trap on commissioning.
  4. Pick the wetted material by corrosivity 316L covers most process water, glycol, and hot-oil service. Hastelloy C handles chloride, acid condensate, or oxidising solvent carry-over.
  5. Avoid pipe-vibration sources within 5 m Add anti-vibration clamps within 2× DN upstream and downstream when the run vibrates from a pump or compressor. The VRc and VRd anti-seismic versions tolerate 0.5–1.0 g vibration on the meter body.

Frequently asked questions

What liquids can a vortex flow meter measure?+
Vortex flow meters measure low-viscosity, single-phase liquids with Reynolds number above 1×10⁴. Typical service includes process water, cooling water, glycol-water solutions for HVAC and district energy, synthetic heat-transfer fluid (thermal oil) up to 250 °C, gasoline, alcohol, benzene-class solvents, and clean petrochemical process liquids. The meter does not handle high-viscosity oils, slurries, or two-phase flow with entrained gas.
When should I choose vortex over electromagnetic, ultrasonic, or Coriolis for liquid?+
Choose vortex when the liquid is non-conductive (thermal oil, glycol, hydrocarbon solvent); electromagnetic meters require conductivity above 5 µS/cm and cannot measure these. Choose vortex over Coriolis when capital cost matters and tube-fouling is a risk on particulate-laden process water. Choose vortex over ultrasonic when the liquid is opaque, the pipe is non-uniform, or accuracy below ±1 % is required. Choose electromagnetic for clean conductive water, Coriolis for custody-transfer or high-viscosity liquids, and ultrasonic for non-invasive clamp-on retrofits.
What is the cavitation risk and how do I avoid it?+
Vortex shedding off the bluff body creates a localised pressure drop. If the downstream static pressure falls below the liquid vapor pressure, cavitation forms vapor bubbles that corrupt the vortex signal. The design rule is Pmin ≥ 2.7 × ΔP + 1.3 × Po, where ΔP is the meter pressure loss and Po is the liquid saturated-vapor pressure at line temperature. Mount the meter at a low-elevation point, keep at least 5× DN of straight pipe downstream before the next throttling element, and verify static pressure at the meter outlet is above the calculated minimum.
Can the meter handle dirty process water with suspended solids?+
The LUGB body has no rotating parts and the bluff body is robust against fine suspended solids. The meter handles process water, cooling water, and recycled-water service with sub-millimetre particulate carry-over. For coarse particulate (sand, scale, weld slag) above 1 mm, install an upstream Y-strainer or basket filter at the next maintenance point. The piezoceramic sensor is mounted in the meter body wall, away from direct flow path, so it does not foul like Coriolis tubes.
What temperature ceiling does the liquid build support?+
The standard build covers −45 to +250 °C medium temperature. For synthetic thermal-fluid service above 250 °C, see the High-Temperature Vortex model which extends to 500 °C with the T2/T3/T4 build codes and 316L or Hastelloy C wetted parts. The standard build’s 250 °C ceiling covers most chemical-process water, cooling water, glycol service, and hot-oil heat-transfer loops up to mid-temperature reactors.
Does the meter measure glycol-water solutions for HVAC and district energy?+
Yes; glycol-water mixtures are within the standard range. Specify the glycol concentration at order time so the factory K-factor compensates for the density and viscosity shift versus pure water. Ethylene glycol at 30 % concentration shifts density by approximately 4 % and viscosity by approximately 80 % at 5 °C; the meter’s K-factor pre-load handles the conversion. The 1:30 turndown on a single meter spans seasonal load swings on chilled-water and heating-water loops.
What is the lead time and what certification ships standard?+
Standard lead time is 5–7 business days from order confirmation, factory direct. CNEX Ex d IIC T6 Gb (flameproof, Zone 1, gas group IIC) is the optional hazardous-area protection for petrochemical process service. EMC compliance to the EU Electromagnetic Compatibility Directive 2014/30/EU (Annex II) ships standard. IP65, IP66, and IP67 ingress ratings are selectable. Hastelloy C wetted-parts upgrade ships within the same lead time.

Need help sizing the liquid build?

Send DN, working pressure, medium (glycol %, thermal grade), design flow. Sized model code + pricing in 1 business day. 5–7 days lead time.