Liquid Vortex Flow Meter
Process Water, Cooling & Thermal Fluid
Accuracy of ±0.5% of rate
Temperature service −45 to +250 °C
Turndown ratio of 1:30 on liquid
- Line sizes DN15 to DN600
- Flange ratings PN16 to PN160 (ANSI 150 to 2500 LB)
- Body materials 316L stainless or Hastelloy C

The Liquid Vortex Flow Meter measures low-viscosity single-phase liquids on the LUGB Series. Karman vortex-shedding off a bluff body delivers ±0.5 % of rate, 1:30 turndown; process/cooling water, glycol-water, synthetic thermal fluid, clean petrochemical solvents.
316L wetted parts cover most service DN15–DN600. Hastelloy C upgrade for chloride/acid. CNEX Ex d IIC T6 Gb option. 5–7 days from factory.
Benefits
- VRd accuracy on liquid: ±0.5 % of rate across 0.3–7 m/s; chemical billing, HVAC sub-measurement.
- Non-conductive handling: measures thermal oil, glycol, hydrocarbon solvents; non-conductive fluids EMF cannot read.
- No moving parts: no rotating elements; no bearing-failure mode of turbine/PD on liquid.
- Wetted-parts options: 316L standard; Hastelloy C upgrade for chloride or acid carry-over.
- Pressure class: PN16–PN160 (ANSI 150–2500 LB); up to PN1000 (100 MPa) on special order.
- Hazardous-area certification: CNEX Ex d IIC T6 Gb (flameproof, Zone 1) optional.
- Lead time: 5–7 business days from factory.
Typical applications
Four zones where liquid vortex beats EMF, turbine, or Coriolis on cost or material grounds.
Chemical process water & reactor feed
Utility water, reactor feed, recycled-water where EMF loses reading at low TDS.
316L · DN25-DN300Data center liquid cooling
Rack-level CDU/server cooling water + glycol. 1:30 turndown spans idle to peak on one meter.
Glycol · DN15-DN100HVAC chilled water & district energy
Branch sub-measurement for tenant billing. K-factor pre-load handles seasonal density/viscosity shift.
DN50-DN300Thermal oil & hot-oil loops
Heat-transfer fluid on heaters, polymer reactors, battery dryers up to 250 °C. Above 250 °C see High-Temperature model.
Up to 250 °CFlow range by pipe size.
Volumetric flow at water reference (1000 kg/m³) across the 0.3 to 7 m/s velocity range. For glycol, thermal oil, or solvent service, density-corrected ranges ship with the calibration certificate.
| DN | Inches | Velocity (m/s) | Volume (m³/h) | Mass flow (t/h) |
|---|---|---|---|---|
| DN15 | 1/2″ | 0.3 – 7 | 0.2 – 6 | 0.2 – 6 |
| DN25 | 1″ | 0.3 – 7 | 0.5 – 15 | 0.5 – 15 |
| DN40 | 1½″ | 0.3 – 7 | 1.4 – 40 | 1.4 – 40 |
| DN50 | 2″ | 0.3 – 7 | 2 – 60 | 2 – 60 |
| DN80 | 3″ | 0.3 – 7 | 5 – 150 | 5 – 150 |
| DN100 | 4″ | 0.3 – 7 | 10 – 250 | 10 – 250 |
| DN150 | 6″ | 0.3 – 7 | 20 – 500 | 20 – 500 |
| DN200 | 8″ | 0.3 – 7 | 35 – 900 | 35 – 900 |
| DN250 | 10″ | 0.3 – 7 | 55 – 1500 | 55 – 1500 |
| DN300 | 12″ | 0.3 – 7 | 80 – 2000 | 80 – 2000 |
| DN400 | 16″ | 0.3 – 7 | 140 – 3500 | 140 – 3500 |
| DN500 | 20″ | 0.3 – 7 | 220 – 5500 | 220 – 5500 |
| DN600 | 24″ | 0.3 – 7 | 310 – 7900 | 310 – 7900 |
Specifications
| Measurement principle | Karman vortex shedding off bluff body, piezoceramic sensor |
|---|---|
| Pipe size range | DN15 – DN600 (1/2″ – 24″) |
| Accuracy | ±0.5 % of rate standard, ±1.0 % of rate / ±1.5 % of rate economy options |
| Velocity range | 0.3 to 7 m/s on liquid, 1:30 turndown standard |
| Reynolds number range | 1×10⁴ to 7×10⁶ |
| Working pressure | PN16 to PN160 standard (ANSI 150 to 2500 LB), up to PN1000 on request |
| Medium temperature | −45 °C to +250 °C (six temperature codes); above 250 °C, see High-Temperature Vortex model |
| Ambient temperature | −35 °C to +65 °C |
| Wetted material | 316L stainless standard, Hastelloy C optional |
| Body material | 304 SS standard, 316L or Hastelloy C optional |
| Connection | Flanged (PN/ANSI), wafer sandwich-mount, threaded NPT/G |
| Output signals | Pulse, 4-20 mA + HART, RS485 Modbus RTU |
| Power supply | 24 V DC or 220 V AC, ≤ 18 W |
| Hazardous area | CNEX Ex d IIC T6 Gb (flameproof, Zone 1) optional |
| Ingress protection | IP65 / IP66 / IP67 (selectable) |
| Cavitation pressure rule | Pmin ≥ 2.7 × ΔP + 1.3 × Po (Pa) |
| Approvals | CNEX Ex d IIC T6 Gb · CE · ISO 9001 calibration certificate with each meter |
Installation
Five install rules. Flange rating, wetted material, and temperature ceiling lock at the factory; get them right at quote time.
- Keep 10D upstream and 5D downstream straight pipe 10× DN of clean, full-bore pipe upstream and 5× DN downstream from the last fitting (valve, elbow, reducer). After two elbows in different planes, extend upstream to 25× DN.
- Verify the cavitation rule before commissioning Calculate Pmin ≥ 2.7 × ΔP + 1.3 × Po. Mount the meter at a low-elevation point and keep the next throttling element at least 5× DN downstream so static pressure stays above the calculated minimum.
- Run the meter flooded, no air pockets The vortex sensor reads liquid, not bubbles. Mount on a vertical pipe with upward flow, or on a horizontal pipe at the lowest point of the run. Vent any high-point gas trap on commissioning.
- Pick the wetted material by corrosivity 316L covers most process water, glycol, and hot-oil service. Hastelloy C handles chloride, acid condensate, or oxidising solvent carry-over.
- Avoid pipe-vibration sources within 5 m Add anti-vibration clamps within 2× DN upstream and downstream when the run vibrates from a pump or compressor. The VRc and VRd anti-seismic versions tolerate 0.5–1.0 g vibration on the meter body.
Frequently asked questions
Need help sizing the liquid build?
Send DN, working pressure, medium (glycol %, thermal grade), design flow. Sized model code + pricing in 1 business day. 5–7 days lead time.