Industrial Gas Ultrasonic Flow Meter
Mains N2 and Compressed-Air Metering Without Pressure Drop
Accuracy ±1.0 % / ±1.5 % of rate
Pipe DN25 to DN200 (DN150 / DN200 mains sweet spot)
1:100 turndown standard (1:160 by order)
- Transit-time ultrasonic; paired crystals on an oblique path, no rotors or obstructions in the gas path
- Bidirectional and zero pressure drop; suited to plant mains where blower / regulator margin is tight
- Ex d IIC T6 Gb flameproof + IP65 + 24 VDC or 3.6 V lithium battery for 4G Automated Meter Reading (AMR) endpoints
CSUF transit-time ultrasonic gas meter for clean dry industrial gas at low to medium pressure (up to 1.6 MPa); industrial-park N2 distribution sub-measurement, chemical-park inerting boundary measurement, and ISO 50001 compressed-air audit on DN100 and larger mains. Paired crystals on an oblique path read the Δt between downstream and upstream pulses; no rotors, no obstructions, no pressure drop, full bidirectional capability. Binding is dry single-phase only; wet gas, 2-phase service, and cryogenic service are out of scope.
Benefits
- Zero pressure drop: non-intrusive transit-time path preserves blower / regulator margin on plant mains and unloaded compressed-air lines.
- Bidirectional measurement: cross-feed N2 manifolds and recirculating compressed-air loops read in either direction without a parallel meter.
- 1:100 turndown standard: one meter spans peak shift load through off-shift leak drift; the ISO 50001 audit range a turbine bottom-of-range cannot hold.
- No moving parts in the gas path: no rotor wear, no K-factor drift, no scheduled rotor replacement across the meter life.
- 4G AMR plus 3.6 V lithium battery: off-grid endpoints stream readings to a back-office energy-management or sub-billing system without permanent mains supply.
- Ex d IIC T6 Gb flameproof + IP65: classified industrial gas service with outdoor pipe-rack ingress.
- Lead time 5–7 business days from the factory; ISO 9001 calibration certificate ships with every meter.
Configure your build.
Select your specs and the configurator returns the CSUF model code plus a ballpark unit price. Submit for engineering review and verified sizing within 4 business hours.
Your Configuration
✓ Industrial sub-measurement build reviewed by engineer
✓ Reply within 4 business hours
Typical applications
Four industrial dry-gas applications where the CSUF ultrasonic is the standard pick.
Industrial-park N2 distribution sub-measurement
DN150 / DN200 N2 ring main feeding tenants; zero ΔP preserves ring-loop pressure; bidirectional reads cross-feed balancing.
Chemical-park inerting boundary measurement
Cross-fence N2 boundary between operators on DN100 / DN150 mains. 1:100 turndown spans peak-batch through idle-purge ranges on one meter.
ISO 50001 compressed-air audit on mains
DN100 to DN200 plant-air supply audit. Zero ΔP avoids parasitic load on the compressor; 4G AMR streams shift-load and off-shift leak drift.
Town-gas regulator-station accounting
Low-pressure distribution-station sub-account metering at DN100 / DN150. Pressure-compensation option gives standard-volume totals for invoicing.
Specifications
| Measurement principle | Transit-time ultrasonic; paired crystals on an oblique path; Δt between downstream and upstream pulses is proportional to mean axial gas velocity |
|---|---|
| Pipe size range | DN25, DN50, DN80, DN100, DN150, DN200 (six sizes; DN150 / DN200 are the mains sweet spot) |
| Flow range (air) | 0.4 to 2,500 m³/h (DN25: 0.4–40 / DN50: 1.6–160 / DN80: 4–400 / DN100: 6.5–650 / DN150: 16–1,600 / DN200: 25–2,500); for other gases density correction applies via T/P compensation |
| Path count | Single-path (selection code 1) / dual-path (selection code 2) |
| Accuracy | ±1.0 % of rate (selection code A) / ±1.5 % of rate (selection code B) |
| Repeatability | ±0.1 % |
| Turndown | 1:100 standard; 1:160 by order at the configurator stage |
| Pressure drop | Effectively zero; no obstructions in the gas path |
| Flow direction | Bidirectional |
| Working pressure | Up to 1.6 MPa standard; extended-pressure builds by quote |
| Medium temperature | −10 to +50 °C standard; −40 to +60 °C special build |
| Ambient temperature | −20 to +60 °C, ≤95 % RH non-condensing |
| Spool material | Carbon steel / 304 stainless / 316 stainless / special by quote (selection codes 1–4) |
| Compensation | None / temperature / pressure (selection codes N / P / T) |
| Output signals | Pulse 3-wire, pulse + battery-card, 4-20 mA 3-wire / 2-wire, RS-485 Modbus RTU, HART, 4G wireless (selection codes 1–7) |
| Power supply | 24 VDC (selection code U) or 3.6 V lithium battery (selection code V) for off-grid AMR |
| Display | Integrated LCD; instantaneous flow, totalizer, temperature, pressure (when T/P compensated) |
| Form factor | Integrated (1) or remote split (2) transmitter head |
| Ingress protection | IP65 |
| Hazardous area | Ex d IIC T6 Gb (flameproof, selection code Ex); standard non-hazardous (selection code P) |
| Applicable medium | Clean dry industrial gas (N2, dry air, Ar, dry CH₄-rich gas, town gas) single-phase; not for wet / 2-phase / pulsating / cryogenic service |
| Approvals | EMC 2014/30/EU, ISO 9001 calibration certificate with each meter |
| Lead time | 5 to 7 business days from factory |
Installation
Five install rules for the CSUF on industrial dry-gas service.
- Upstream straight pipe ≥10 D, downstream ≥5 D Install mandate: 10 pipe diameters of straight pipe upstream of the meter and 5 pipe diameters downstream, measured from the nearest fitting or disturbance source. Honor the rule even where path-averaging dampens profile error; it is the calibration condition.
- Gas filter sized for line service upstream Particulate fouls the crystal faces and shifts the zero. Install a gas filter ahead of the upstream straight-pipe run; service the filter on the plant maintenance interval.
- Pressure regulator upstream of the filter Stabilize inlet pressure to within the meter’s working range with a regulator on the supply side. Stable inlet pressure improves the signal-to-noise ratio of the transit-time read and protects the K-factor across the load swing.
- No wet-gas service; route condensate away Condensate carry-over distorts the acoustic path and blocks the crystal face. The CSUF is not for wet or 2-phase service; route wet biogas, raw landfill gas, or condensate-bearing service to the biogas swirl flow meter (LUXB Series). For any service with condensate risk install a knock-out drum upstream.
- Mount sheltered, earth the Ex housing Locate the meter in a sheltered position or fit a sunshade for outdoor mounts; the electronics are rated −20 to +60 °C ambient. For the Ex d build, earth the housing per the local hazardous-area code and match Ex-certified cable glands.
Frequently asked questions
Need help sizing an industrial gas ultrasonic build?
Send line DN, working P/T, gas type, audit / sub-meter service, output protocol. Engineering replies in 1 day; lead time 5–7 business days.